The water jet cutting system is offering users a one of a kind material cutting process that takes you a step closer to your desired quality cut edge, while at the same time also it will take away the need for any kind of secondary finishing process.
Water jet cutters are in great demand these days because they are flexible, fast, and have a very precise system of cutting. They are also highly reputed because they offer users a unique set of benefits when placed side by side and in comparison with other metal fabrication techniques.
Definition of Waterjet Cutting Technology
Water jet cutting is one of the most sought after metal fabrication techniques today. It combines the power of a carbide nozzle and a high-pressure stream of water jet to cut through hard material, particularly helpful in cutting through metal for the production of machine parts and components.
Fine garnet particles can be added to water itself to help in further intensifying the cutting power of the water jet system. But this is optional and would be depending on the material you are working on if it is going to be necessary.
The working principle behind the waterjet system is soil erosion. Waterjet is essentially a sped-up version of ground erosion. As mentioned earlier, abrasive particles can be taken advantage of to further accelerate its material penetration and cutting process.
Water jet Cutting and Its Major Benefits
Waterjets Cut Without the Use of Heat
One of the most glittering advantages of waterjet technology is making use of the cold cutting process. This means to say that it is offering users the liberty to cut materials that would normally get burned, cracked, or melted by other traditional methods of cutting.
The waterjet cut is, by far, considered by industry experts as one of the most viable solutions there is, most especially in handling the cutting of heat-sensitive materials.
Besides, it also significantly helps in taking away costs that are usually associated with the thermal distortion of machine parts. At the same time also, it is alleviating fatigue risk failure which is usually associated with process-induced thermal stressing.
There are many other available thermal processes but the thing is some of them have setbacks of their own. Some of them can induce surface warping, hardening, and there are instances also that they can even emit hazardous gases. With waterjet-based cutting machines, the problem of thermal stress is out of the picture. This way you don’t have to worry about having to deal with undesirable results.
Capable of Cutting Almost Any Material
When placed side by side with other metal fabrication systems, the waterjet technique is capable of handling just about any material that conventional cutting systems can. Besides, materials like laminates, plastics, rubber, glass, stone, or materials that inherently come with uneven surfaces can be handled well with water jet cutting.
Capable of Cutting Intricate Shapes
Too often, traditional cutting systems are restricted by the very object they need to cut, most especially the handling of complex shapes. Waterjet cutting systems aim to resolve this setback so that you can seamlessly manage bevels, sharp corners, shapes that come with minimal inner radii and pierce holes. Nesting, stacking, and tabbing will help out in optimizing a material, but most importantly they reduce your expected cutting times.
Waterjet System is Environment Friendly
One of the beautiful reasons why this material cutting system is sought after by many industries is that it produces very little to no hazardous waste, which is directly helping companies in lowering their waste disposal costs.
Highly skilled fabricators and operators would be cutting off big chunks of reusable scrap metal which are likely to go wasted if traditional cutting systems are employed instead. Beyond that water jet cutter gives you the liberty to have your parts closely nested allowing you to maximize material use, saving it by minimizing kerf.